STEP 7: CLEAN ENGINE WITH SIMPLE GREEN
With the engine properly sealed with caps and the clutch off the crank shaft, lightly spray the engine with Simple Green. Scrub the engine with a brush to remove any baked on grime and dirt. Wipe down engine and blow t off again with air compressor.
STEP 8: RESEAL THE CARB
Run a thin bead of Racers Choice Air Seal around the base of the carb to make sure it is sealed. Use a paper clip to smear the sealer around the base of the carb. The silicone based solution shrinks into the cracks when it dries to prevent leaks. This stuff work great and will last for a race season or two.
STEP 9: REPLACE OR CLEAN AIR FILTER
Use foam filter cleaner from your local motorcycle shop to clean the filter thoroughly. Let the filter dry before you reapply filter oil. While the filter dries spray out the boot with nitro cleaner. When you re-assemble the filter, smear thick grease on both ends of the filter to seal it completely against plastic end caps.
STEP 10: CHECK THE GLOW PLUG
Remove the glow plug inspect it for broken or damaged element. Replace the plug if it is distorted, compressed, or broken. Check for oil corrosion at the top of the plug. When in doubt replace the plug.
STEP 11: APPLY AFTER RUN OIL
When the glow plug is removed apply 5 drops of after run fluid through the glow plug opening. Turn flywheel 10 times to work oil into piston and sleeve.
STEP 12: REINSTALL THE ENGINE
Be sure to reapply thread-lock on the top screws that go through the engines mounting tabs. DO NOT use thread lock on the underside screws, make sure they are extremely tight and check them often.
STEP 13: RECHECK THROTTLE AND BRAKE LINKAGES
Make sure the carburetor and break systems have full throw and operate smoothly. The idle, dead band and brake feel may be off after you removed your engine for maintenance, so do a beach test with your radio to check your throttle/brake settings.
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